If you’re interested in metal fabrication processes, here are a few things to consider. Before hiring a steel fabricator in Dubai, make sure you’re clear about the design and the challenges you expect. Please communicate with your fabricator often and ask questions to understand their actions and why. Make sure you’re satisfied with the outcome. Then, you can get the best value from your steel fabrication project.
Metal fabrication processes:
A custom fabrication may start with MTC Shape Cutting or Pro Nest files, but it can also be as simple as hand-drawn plans. In this case, an engineering professional will help ensure that all the necessary specifications are met. The next step is assessing the best method for cutting metal. Laser cutting is great for lightweight, delicate metal fabrications. However, it is not ideal for heavy steel plates and materials with impurities, as it can cause spray reactions and surface defects.
Prepare the metal:
You must prepare the metal to get the most out of your steel fabrication process. This preparation involves metal slicing, shaping, and welding. Often, failure to plan is planning to fail, so you must prepare for the process thoroughly. During the preparatory phase, engineers and designers work with customers to develop the right mix of techniques and materials.
Die-cutting:
To get the most out of your steel fabrication process, you’ll want to ensure you’re getting the most out of die-cutting. This process is ideal for cutting parts with tight tolerances. Typically, fabrication processes produce swarf (also known as chips) that can cost manufacturers a lot of money. In addition to minimizing swarf, die-cutting can also support very narrow tolerances. While normal sheet metal tolerances are minus 0.1 inches to plus 0.1 inches, die-cutting can produce parts with 0.005-inch precision.
Grain structure:
Specifying the mechanical properties of your steel components is critical to reducing scrap rates and maximizing the efficiency of your steel fabrication process. Grain structure and size affect the manufacturing process and specifying these properties will help you create quality products within your specifications. Grain size and structure also affect the energy required for subsequent post-processing steps. Grain size and structure can affect the quality of a steel product by causing difficulties during drawing or forming.